PT GERAKAN
INDUSTRI PINTAR
PT Gerakan Industri Pintar
Industrial Automation Solutions in Indonesia
Providing industrial automation solutions to enhance productivity, operational efficiency, and the reliability of production systems thru PLC technology, SCADA, and modern industrial control systems.
OUR PROFILE
EXPERIENCED
Backed by over 8 years of experience in Australia, we have handled various automation projects in the mining, food manufacturing, port, and maritime sectors.
REAL IMPACT
Automation must provide a real impact for the business and align with production routines and needs, not just be about technology.
CERTIFICATION
(TUV Nord)
(Rockwell Automation)
OUR EXPERIENCE
OUR ADVANTAGES
International experience (Australia)
12-month project warranty
End-to-end services (from design to commissioning)
Flexible for various project scales
Focused on efficiency and measurable results
Complete and well-documented data fully owned by the client *)
*)
- Design and system specifications
- System modification documentation
- Electrical schematics
- Panel layout drawings
- Inspection and commissioning test checklists
OUR WORKS
Design and Construction of Electrical Panels
Combining the control of machines within the factory into one panel (PLC, Sensor, Relay/Contactor, Inverter).
BENEFIT
- Turning on the machines no longer requires manual operation or starting them one by one; just with one button control, all the machines turn on immediately.
- Becoming the first step in factory automation to reduce the number of employes.
- Accelerate maintenance and reduce production downtime.
HMI DEVELOPMENT
Screen for direct interaction with the machine that has been designed according to customer needs.
BENEFIT
- Can control the machine with just a touch.
- Know the production results and production failures directly from the machine, thus reducing human reporting errors.
SCADA SYSTEM
Software to view the entire factory (Raw material procurement, production processes, up to production results).
BENEFIT
- Viewing the overall factory operations in real-time thru a mobile phone or computer.
- Enables direct interaction between machines and SAP, ERP, or other software that uses a database system, thereby reducing input errors or human data manipulation.
APPLYING DATA ACQUISITION
Collecting data from machines to help the company make data-driven decisions.
BENEFIT
- Making it easier to generate production reports from daily, weekly, monthly to yearly.
- Displaying production results directly on the phone screen thru a browser or application.
- Providing data for the reports needed by the Company directly from the machine.
OUR SERVICES
provide comprehensive services in industrial automation
provide comprehensive services in industrial automation
PLC PROGRAMMING
- PLC program development and modification
- System troubleshooting and optimization
- Integration with existing systems
SCADA SYSTEM
- Monitoring and control system developmen
- Data logging dan reporting
- Remote monitoring system
HMI Development
- User-friendly operator interface design
- Operational dashboards tailored to requirements
- Alarm systems and process visualization
ELECTRICAL PANEL DESIGN & MANUFACTURING
- Industrial-standard panel design
- Panel assembly and wiring
- Testing and commissioning
System Integration
- Machine and production system integration
- Manual-to-automatic system upgrades
- End-to-end automation solutions
Training
- PLC, HMI, and SCADA training
- Technician and operator training
- Customized training programs tailored to company needs
Maintenance & Troubleshooting
- Preventive maintenance
- System fault handling
- System reliability improvement
- VSD commissioning and diagnostic
Start Your Automation Project
Start Your Automation Project
OUR PROJECTS
Emergency Stop SCADA Interface
INDUSTRY: Manufacturing
Client: Austral Bricks
Develop an SCADA interface that identifies activated emergency stops around the site.
Key Outcomes
- Improved visibility and safety awareness of operators.
SCADA Email Automation
Client: South32 Cannington
The existing automated SMS notification service was converted to an automated email-based service.
Key Outcomes
- Automated email notification to alert the user of a device failure.
- Reduce cost by removal of SMS-related equipment.
- Improve system flexibility by removing reliance on phone signals.
Sand Sampling System Integration
Client: South32 GEMCO
Integrate a new sand sampling machine into an existing production system.
Key Outcomes
- Enabled laboratory sampling of sand products for moisture content analysis
Slime Tailing Sampling System Integration
Client: South32 GEMCO
Integrate a new slime-tailing sampling machine into an existing production system.
Key Outcomes
- Enabled periodic laboratory sampling of tailing products for ore analysis
Control and Electrical Design for Sump Balancing System
Client: South32 GEMCO
Update an existing control panel to allow additional valve control and develop a control sequence that allows level balancing of 2 sumps.
Key Outcomes
- Increase production uptime by preventing pipeline bogging due to sump overflows
Electrical Design for Ore Sampling System
Client: South32 GEMCO
Design a switchboard control panel for ore sampling systems.
Key Outcomes
- Establish a new sampling system that allows ore grading before shipment.
Stockpile Scheduling
Client: Sourh32 GEMCO
Update the existing stockpile interface to allow scheduling for new stockpiles.
Key Outcomes
- Increased stockpile area availability by enabling continuous stockpile allocation through scheduling.
Upgraded RFID-based fleet monitoring system to satellite-based tracking
Client: South32 GEMCO
Re-engineer the existing RFID-based fleet monitoring system to satellite-based monitoring. Integrate the monitoring system with the SCADA interface.
Key Outcomes
- Reduce maintenance cost.
- Improve road train logging efficiency and precision through location detection.
Utilising RFID for System Design and Fleet Monitoring
Client: South32 GEMCO
Program existing RFID tags based on location to create a road haulage and fleet control system. Develop new user interface to manage road trains
Key Outcomes
- Identify and classify different road trains to differentiate automated and manual stockpiling process.
- Update the operator user interface to better align with operator workflows, improving usability and efficiency.
Site Wide SCADA User Interface Upgrade
Client: South32 GEMCO
Upgrade and modernize the existing site SCADA by implementing the Abnormal Situation Management (ASM) standard. Implement a SCADA deployment system and establish revision control.
Key Outcomes
- Improve operators’ SCADA visibility and ability to identify faulty devices and conditions.
- Automatic notification for new SCADA project revision updates.
Ore Crusher Drive Control Upgrade
Client: South32 GEMCO
Control upgrade for a new ore crusher replacing existing crusher
Key Outcomes
- Improved spare availability for critical equipment.
- Improved ore crusher performance.
Ore Infeed Conveyor Upgrade
Client: South32 GEMCO
Control upgrade for a new conveyor replacing a 50-year-old ore infeed conveyor.
Key Outcomes
- Improved conveyor performance in delivering ore infeed to the plant
Commissioning of Ore Dryer Upgrade
Client: South32 GEMCO
Integrate a new proprietary ore dryer into an existing plant sampling system.
Key Outcomes
- The new ore dryer is fully integrated with the existing sampling sequence.
- Improved plant productivity.
Developed Road Train Load Tracking System
Client: South32 GEMCO
Develop a new system to record road train load data without adding additional sensor. This integrates the new system with existing fleet monitoring and logging systems
Key Outcomes
- Eliminate the cost of installing new instrumentation by leveraging existing equipment.
- Improve road train logging information.
Screen Trolley Control System
INDUSTRY: MINING
Client: South32 GEMCO
Develop a control system for trolley movement based on the designated target position.
Key Outcomes
- Improve control of feed for plant production.
- Simplify user control.
Industrial Automation Solutions in Indonesia
The industrial automation solutions provider based in Jakarta, Semarang, and Kediri, Indonesia, helping companies improve productivity and operational efficiency